Marquage de fils au laser

Série Nova 800i

La série Nova 800i est la gamme avancée de systèmes de traitement laser des fils de Spectrum, développée pour les applications de marquage haute performance et la fabrication de faisceaux complexes. Représentant la 6e génération de systèmes de marquage laser de fils de Spectrum, cette série associe une technologie laser UV avancée à des fonctions entièrement intégrées de marquage, de mesure et de coupe, afin d’offrir une productivité élevée, une grande fiabilité des procédés et une qualité de marquage exceptionnelle.

 

Conçue pour les environnements exigeants de l’aéronautique et les applications de fabrication à haute fiabilité, la série Nova 800i assure un traitement rapide, précis et répétable d’une large gamme de fils et répond à de nombreux besoins de production. Les systèmes sont disponibles en configurations manuelles et automatiques, avec des solutions de déroulage évolutives pouvant prendre en charge jusqu’à 36 fils pour les environnements de production à haut rendement.
 

 

Modèles disponibles:

  • Nova 840i – Système de marquage laser de fils haute performance pour la production en moyennes séries
  • Nova 860i – Configuration à productivité accrue pour des cadences de production plus élevées
  • Nova 880i – Système avancé de traitement pour la production en grandes séries, offrant une cadence maximale

 

La série Nova 800i peut également être intégrée aux systèmes Spectrum de traitement des câbles et d’automatisation des opérations en aval, notamment au système d’enroulage et d’étiquetage Nova Pegasus, permettant ainsi des processus de traitement des fils entièrement automatisés.

 

Les systèmes de marquage Nova sont conformes aux principales spécifications des équipementiers aéronautiques ainsi qu’aux normes internationales du secteur, notamment SAE AS5649 et ASD-EN 4650.

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Content

Benefits

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Permanent, High-Quality Marking

Laser marking provides clear, durable, abrasion-resistant identification without inks or consumables.

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Non-Aggressive, Damage-Free Processing

The laser process does not damage insulation or affect the wire’s mechanical or electrical properties.

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Flexible Marking Capability

Unlimited character set with on-the-fly changes in marking enabling manufacturing aids such as source destination codes.

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Maximum Productivity Through Automation

The automated system with wire Auto Select & Load (ASL) enables rapid wire changeover and automated grouping by connector, reducing manual sorting in complex harness manufacturing.

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Scalable Automation Capability

Integrates with downstream automation systems, including Nova Pegasus wire coiling and labelling solutions, for enhanced productivity and process automation.

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Highest Throughput and Performance

The Nova 800i delivers industry-leading laser wire harness processing performance, combining high-speed operation with simplified maintenance and extended service intervals to maximise uptime.

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Low Cost of Ownership

The Nova 800i Series is designed for efficient long-term operation, with a high performance-to-cost ratio and minimal consumable usage.

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Upgradeability

Modular system architecture allows easy in-field upgrades, including increased marking speed and fully automated wire handling for processing up to 36 wire types.

Technical Specifications

Product Specifications

Metric Imperial
Processing Specifications
Wire gauge
26 - 6 AWG (additional gauges subject to validation)
26 - 6 AWG (additional gauges subject to validation)
Wire size (OD)
0.8 - 6.4 mm (6.7 mm available on request)
0.031 - 0.252 in (0.264 in available on request)
Throughput (max)
26 m/min* (N840i), 38 m/min* (N860i), 64 m/min* (N880i)
85.3 ft/min* (N840i), 124.7 ft/min* (N860i), 210.0 ft/min* (N880i)
Cable length (min)
150 mm
5.9 in
Wire type
Single core wires, shielded and unshielded multi-conductor cables. Full list available on request.
Single core wires, shielded and unshielded multi-conductor cables. Full list available on request.
Insulation material
PTFE (Teflon®), FEP (Teflon®), ETFE (Tefzel®), XL-ETFE (Tefzel®), PVDF (PVF2)**
PTFE (Teflon®), FEP (Teflon®), ETFE (Tefzel®), XL-ETFE (Tefzel®), PVDF (PVF2)**
Marking capability
Full uppercase and lowercase alphanumeric (A-Z, a-z, 0-9), extra characters, Barcode (Code 39)
Full uppercase and lowercase alphanumeric (A-Z, a-z, 0-9), extra characters, Barcode (Code 39)
Font sizes
Large Horizontal, Medium Horizontal, Medium Vertical, Small Vertical. See Font Table for full spec.
Large Horizontal, Medium Horizontal, Medium Vertical, Small Vertical. See Font Table for full spec.
System Specifications
Laser type
UV DPSS laser (355 nm)
UV DPSS laser (355 nm)
Beam delivery system
XY galvo scanning system
XY galvo scanning system
Configuration
Floor-standing system, reel-fed with integrated coiling pan or automated wire handling output
Floor-standing system, reel-fed with integrated coiling pan or automated wire handling output
Temperature control
Air-cooled
Air-cooled
Dimensions (W x D x H)
1430 x 1755 x 1845 mm
56.3 x 69.1 x 72.6 in
Weight
350 - 450 kg (dependant on configuration)
772 - 992 lbs (dependant on configuration)
Control and Software
Machine control architecture
Windows-based control software
Windows-based control software
Interface
Height-adjustable 61 cm (24") screen or Height-adjustable 43 cm (17") touchscreen
Height adjustable 24" screen or Height-adjustable 17" touchscreen
Communications
RJ45 Ethernet
RJ45 Ethernet
Program configuration
Spectrum Technologies bespoke program
Spectrum Technologies bespoke program
Program recipes
Comma separated value files (.CSV), manual input
Comma separated value files (.CSV), manual input
Environmental and Operational Conditions
Operating temperature
+15°C to +30°C
+59°F to +86°F
Operating humidity
20% - 80%, non-condensing
20% - 80%, non-condensing
Noise level
<70 dB(A)
<70 dB(A)
Power and Utilities
Electrical connection
230 VAC, 50/60 Hz, 1Φ (transformer available for regions without 230 V supply)
230 VAC, 50/60 Hz, 1Φ (transformer available for regions without 230 V supply)
Electrical consumption
6 kVA (8 kVA with transformer)
6 kVA (8 kVA with transformer)
Compressed air
6 bar
87 psi
Fume extraction
External extraction required – 50 m³/hr minimum (ACS4 available)
External extraction required – 29.4 ft³/min (cfm) minimum (ACS4 available)
Compliance and Standards
Aerospace and industry standards
SAE AS5649B; SAE ARP5607B; SAE AIR5468; SAE AS50881 (MIL-W-5088L); ASD-EN 4650; ASD-EN 3838; ASD-EN 3475-100; Boeing BAC 5152; Boeing DR-36911; Boeing HP8-28; Airbus AIPS07-06-001; Airbus AIPI07-06-001; Sikorsky SS7333; Eurofighter J56.714 Edition D
SAE AS5649B; SAE ARP5607B; SAE AIR5468; SAE AS50881 (MIL-W-5088L); ASD-EN 4650; ASD-EN 3838; ASD-EN 3475-100; Boeing BAC 5152; Boeing DR-36911; Boeing HP8-28; Airbus AIPS07-06-001; Airbus AIPI07-06-001; Sikorsky SS7333; Eurofighter J56.714 Edition D
Regulatory compliance
CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC; FDA
CE; Machinery Directive 2006/42/EC; EMC Directive 2014/30/EC; FDA
Safety standards
Class 1 Laser System; EN ISO 11553-1; EN 60825-1; EN 60825-4; EN 60204-1
Class 1 Laser System; EN ISO 11553-1; EN 60825-1; EN 60825-4; EN 60204-1

Options and Accessories

Nova 840i
Nova 860i
Nova 880i
Wire Loading System

Manual or Automatic (wire ASL unit)

Manual or Automatic (wire ASL unit)

Manual or Automatic (wire ASL unit)
Single Station Dereeler

Standard - Unpowered

Standard - Powered

Standard - Powered
Multi Station Dereeler

Optional - Unpowered

Optional - Powered

Optional - Powered
Tension Monitor

Optional

Optional

Optional
Knot & Splice Detector (KSD)

Standard

Standard

Standard
Powered Coiling Pan (7 inch / 18 cm diameter)

Optional

Optional

Optional
Powered Coil Pan (9 inch / 23 cm diameter)

Optional

Optional

Optional
Powered Coiling Pan (12 inch / 30 cm diameter)

Standard

Standard

Standard
Powered Coiling Pan (15 inch / 38 cm diameter)

Optional

Optional

Optional
Coiling Pan Sensor

Optional

Standard

Standard
8 kVA Transformer (208/480V to 230V)

Optional

Optional

Optional
Fume Extraction Unit

Optional

Optional

Optional
Signal Tower

Optional

Optional

Optional
Barcode Reader

Optional

Optional

Optional
Zebra Label Printer

Optional

Optional

Optional
Display (24")

Standard

Optional

Optional
Touchscreen Display (17")

Optional

Standard

Standard

*Throughput depends on number of characters per mark and spacing. 

**Additional wire types supported subject to validation testing.

Downloads

Nova 800i Series Brochure [EN]
14.64 MB | Anglais

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